Weld mesh gabions are manufactured from cold drawn steel wire electrically welded together. The wire is S.S. , Hot Dip Galvanised or Alu-Zinc coated, ensuring a longer life. The meshes can then be polymer coated against corrosion and other weathering effects when used in salty and highly polluted environments.
1x1x1m welded gabion
Steel mesh size 1/2", 3/4", 1", 1 X 1/2", others.
Galfan gabions of welded mesh size: 3mm, 4mm, 5mm, others.
Hot dip zinc coated;
Plastic / polyester coated green, black, grey;
American Standard Welded Wire Mesh Gabions
Galvanized wire mesh gabions, welded in sizes: 3'x3'x6' , 3'x3'x12', 18"x 32"
Mesh type: Square Hole
Galvanzing: Hot dip zinc galvanized
With door on the 18" side.
Standard: American standard
Gabion boxes 3'x3'x4' of welded wire sheet
Container cages of hot dipped galvanized welded mesh grid
Rock Gabions with nonwoven fabric and mesh fabric, USA standard
Galvanized Welded Gabion Box
Galvanized welded box gabions
Size 432 cm x 108 cm x 138 cm
Mesh 7.5 x7.5 cm net
Diameter of wire 4 mm
Tensile strength 650
with covering fabric inside box
Basket Gabions Units Binding by Lacing Wire, Fixing with Clips
2.0m x 1.0m x 1.0m weldmesh gabion baskets with central partition,
meeting England standard:
Gabion units shall be fabricated from electrically welded mesh panels compliant with bs en 10218-2 bs en 10244-2
Welded mesh size shall be 762mm x 762mm x 3mm nominal wire diameter
Welded mesh wires shall have a tensile strength in the range 540-770 n/mm2, steel grade 0.10% arbon max, weld shear strength shall be a minimum 75% of the tensile strength of the wire
Corrosion protection to welded mesh panels lacing wire shall be tripple life galfan coating(95% zinc, 5% aluminium)
Gabion units factory assembled with stainless steel clips connecting side panels diaphragms to the base panel
Gabion units provided with lacing wire for site assembly, and lacing wire minimum wire 2.2mm for final jointing.
Cross-ties provided at 1m maximum horizontal centres before filling: the cross-ties shall comprise either internal welded mesh diaphragms or a double thickness of lacing wire positioned at mid-height
Adjacent gabion units jointed by continuous lacing across the joints at the front rear faces. The lids shall be wired down on all joints across the diaphragms
Gabion flll shall be hard, durable non frost susceptible rock the fill shall be graded 100-200mm, with 90% being retained on a 100mm diameter ring
The fill shall be carefully packed to minimize voids distortion of the gabion unit.
Material: Inox / SS wire, hot dipped galvanized wire
Gabions Weld Mesh
Steel mesh welded in SS INOX 304 or hot dip zinc coating wire material.
We supply Welded Wire Net Gabion Basket for Harbor Enhancement Projects
We supply gabion basket manufacture cut sheets or product informational materials for approval.
We supply the following products or materials samples for approval:
We build a mockup to verify selections made under sample submittals and to demonstrate aesthetic effects and set quality standards for materials and execution:
Gabion baskets to consist of square wire mesh and be factory fabricated. The sides, ends, lid and internal diaphragms readily assemble at site into rectangular baskets of sizes as indicated. Gabions shall conform to the following:
The foundation on which the gabions are to be placed shall be cut or filled and graded to the lines and grades shown on the drawings. Surface irregularities, loose material, vegetation, and all foreign matter shall be removed from foundation surface area. When fill is required, it shall consist of materials conforming to the specified requirements. Gabions and bedding or specified geotextiles shall not be placed until the subgrade preparation is completed, and the subgrade surfaces have been inspected and approved.
Placement of separation geotextile and placement and compaction of stone base material will be required per plans and specifications. The surface of the finished material shall be to grade and free of mounds or dips. Extra care should be taken with stone base preparations in order to ensure a level and smooth surface for placement of baskets.
Drainage and filter geotextile fabrics shall be installed in accordance with the requirements of the plans and specifications. Ensure drainage fabric extends up rear faces of gabions, adjacent to soil retention, to prevent soil migration into stone fill material during and after construction.
Assemble baskets, modular diaphragms, stiffeners, and join adjacent baskets together, so that joints are as strong as mesh.
Place baskets in position prior to filling with stone fill material. Place the empty gabions on the foundation and interconnect the adjacent gabions along the top, bottom, and vertical edges using lacing wire or spirals.
After adjacent empty wire gabion units are set to line and grade and common sides properly connected, they shall be placed in straight-line tension to gain a uniform alignment. Staking of the gabions may be done to maintain the established proper alignment prior to the placement of rock. No temporary stakes shall be placed through geotextile material. Pre-formed stiffeners or connecting lacing wire may be attached during the filling operation to preserve the strength and shape of the structure.
The gabions shall be carefully filled with the stone fill material, using a combination of machine and hand methods, ensuring alignment, avoiding bulges, and providing a compact mass that minimizes voids. Machine placement will require supplementing with handwork to ensure the desired results.
Units shall be filled such that the mesh lid bears onto the stone fill. The lid shall be wired down on all joints and across the diaphragms. The use of crowbars or other single point leverage bars for lid closing is prohibited due to the potential for damage to the baskets.
Any damage to the wire or coatings during assembly, placement and filling shall be repaired promptly or the units shall be replaced with undamaged gabion baskets.
We welcome and help design modular gabions units.
The welded wire structure offers flat cladding and strong barrier filled with sand and rocks. Gabion weldmesh galvanised or stainless steel is rigid with no bends in the wire, making a uniform cladding effect. Welded gabion wall cladding is used for architectures in USA market and some Euro countries.
Gabion Cladding achieves constructional and aesthetic effects by securing a textured finish to buildings and walls.